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Acrylic Tennis Court Construction Guide: Hard vs. Elastic Acrylic—How to Choose?

Nov. 05, 2025

In modern sports facility construction, tennis courts are highly popular recreational and competitive spaces, and the choice of surface material directly impacts play experience, lifespan, and long-term maintenance costs. Two primary types of acrylic tennis court surfaces dominate the market: hard acrylic and elastic acrylic. While they may appear similar visually, they differ significantly in structure, performance, ideal use cases, and cost. This guide breaks down their key characteristics, helping you make an informed decision aligned with Western market standards and user needs.

Acrylic Tennis Court Construction Guide: Hard vs. Elastic Acrylic—How to Choose?cid=16

1 Hard Acrylic Tennis Courts: The Classic, Cost-Effective Choice

Hard acrylic stands as the foundational option for acrylic tennis courts, valued for its simplicity, affordability, and compatibility with professional-level play. It is particularly well-suited for projects where budget and efficiency are top priorities.


1.1 Structural Composition: Streamlined Layers for Core Performance

Hard acrylic courts feature a straightforward "base layer + functional topcoat" design, with no elastic cushioning. The total surface thickness is just 1–2mm, applied directly to a stable asphalt or concrete substrate. Taking the TOPLUS MC Master Classic System (TPA-701) as a benchmark, the standard structure (from bottom to top) includes:
  • Substrate: Asphalt (must meet flatness ≤ 3mm/2m and compressive strength ≥ 25MPa).

  • Leveling Layer: 2 coats of TPA-202S silica sand filler (fills minor substrate gaps for a smooth base).

  • Texture Layer: 2 coats of TPA-302 + TPA-301 acrylic topcoat (creates anti-slip texture for improved traction).

  • Finish Layer: 2 coats of TPA-301 acrylic topcoat (enhances wear resistance and color stability).

  • Line Marking: 2 coats of TPA-701 specialized line paint (high adhesion, compliant with ITF tournament standards).

This design prioritizes ball speed consistency and rebound predictability, ensuring the surface meets professional competitive requirements through precise material formulation.


1.2 Key Performance Advantages

Hard acrylic’s strengths center on competitive playability and economic efficiency:
  1. Play Experience: Fast Ball Speed & Clear Feedback Without an elastic layer, the hard surface delivers fast ball speeds and highly predictable rebounds. This favors aggressive, fast-paced playing styles (e.g., serve-and-volley) and helps players improve reaction time and shot accuracy—ideal for both training and competitive play.

  2. Professional Tournament Endorsement acrylic is the official surface of elite events like the US Open. It has also been validated in international competitions, such as:
    1. 2025 ITF World Tennis Tour Junior U18 Guangzhou Huangpu (J30)

    2. 2022 China Tennis Tour, Guangzhou Huangpu Stop & Greater Bay Area Tennis Open events used TOPLUS hard acrylic, confirming its compliance with professional tournament standards.

  3. Cost & Time Efficiency Compared to elastic acrylic, hard acrylic requires fewer materials (only 1–2mm of topcoat) and simplified installation. Under favorable weather conditions (15–30°C, no precipitation), a single court can be completed in 7–10 days. Total material and labor costs are 20–30% lower, making it ideal for budget-constrained projects.

  4. Durability & Low Maintenance regular upkeep (quarterly water rinsing, annual topcoat touch-ups), hard acrylic courts have a lifespan of 5–8 years. No complex maintenance is needed, minimizing long-term operational costs.


1.3 Ideal Applications

Hard acrylic excels in scenarios where "basic functionality + cost control" is critical:
  • Community public courts (serving residents’ casual fitness needs with limited budgets)

  • School introductory training facilities (supporting student PE classes and after-school activities)

  • Corporate employee recreation areas (low-frequency use, cost-focused)

  • Amateur tournament venues (occasional regional competitions requiring a balance of professionalism and affordability)


2 Elastic Acrylic Tennis Courts: The Professional Upgrade for Protection & Performance

Elastic acrylic builds on hard acrylic’s foundation by adding an elastic cushion layer, striking a balance between competitive performance and player protection. It is the top choice for high-frequency use or professional training facilities.

Acrylic Tennis Court Construction Guide: Hard vs. Elastic Acrylic—How to Choose?cid=16

2.1 Structural Composition: Composite Cushioning for Impact Absorption

Elastic acrylic features a "base layer + elastic cushion layer + functional topcoat" design, with a total thickness of 3–5mm. The core innovation lies in its middle elastic layer, which absorbs impact and reduces joint stress. Using the TOPLUS EC Elastic Cushion System as an example, the standard structure (from bottom to top) includes:
  • Substrate: Asphalt (same flatness/compressive strength as hard acrylic, with additional consideration for substrate flexibility).

  • Bottom Leveling: 2 coats of TPA-202S silica sand filler (optimizes substrate smoothness for a stable elastic layer base).

  • Elastic Cushion Layer: 2 coats of TPA-203 coarse-granule elastic layer (primary impact absorption) + 2 coats of TPA-204 fine-granule elastic layer (refines cushioning and surface uniformity).

  • Texture & Finish Layers: Identical to hard acrylic (2 texture coats + 2 finish coats for anti-slip performance and durability).

  • Line Marking: Same as hard acrylic (2 coats of specialized line paint).

The elastic layer—made of rubber granules mixed with acrylic resin—delivers over 10% impact absorption, significantly reducing joint strain during play.


2.2 Key Performance Advantages

Elastic acrylic’s strengths focus on player protection, versatile playability, and durability for high use:
  1. Superior Player Protection elastic cushion layer absorbs shock from jumps, sudden stops, and direction changes, reducing knee and ankle stress. This is critical for long-duration (4+ hours/day) or high-intensity use (e.g., professional training, youth camps), lowering injury risks. TOPLUS elastic acrylic, certified by the ITF, maintains consistent impact absorption of 12–15%, meeting professional athletes’ safety requirements.

  2. Balanced PlayabilityElastic acrylic offers medium ball speeds—between hard courts (fast) and clay courts (slow)—with stable, predictable rebounds. This suits diverse playing styles (e.g., baseline rallies, tactical variations) and benefits both professional training and amateur play.

  3. Professional Tournament EndorsementElastic acrylic is the official surface of the Australian Open, favored by pro players for its balance of protection and performance. It is also widely used in professional training centers and sports academies worldwide.

  4. Durability & Low Maintenance hard acrylic, elastic acrylic resists UV radiation and wear. Even with high-frequency use (6–8 hours/day), it maintains a 5–8 year lifespan. Daily maintenance only requires water rinsing; minor surface wear can be repaired via local touch-ups, keeping operational costs on par with hard acrylic.


2.3 Ideal Applications

Elastic acrylic is optimal for scenarios prioritizing player safety, high-frequency use, and professional performance:
  • Professional tennis training centers (daily high-intensity training requiring joint protection)

  • Sports academy facilities (serving youth to adult players, emphasizing long-term athletic health)

  • Commercial tennis clubs (catering to paying members, requiring premium experience and safety)

  • Luxury residential amenities (serving high-net-worth residents seeking quality and safety)

  • Public sports venues (hosting frequent tournaments, balancing competitiveness and spectator experience)


3 Key Comparison: Hard vs. Elastic Acrylic

The table below highlights core differences to guide decision-making, based on ITF standards and real-world application data:


Comparison Metric
Hard Acrylic
Elastic Acrylic
Structural Thickness
1–2mm (no elastic layer)
3–5mm (includes 2–3mm elastic layer)
Cushioning Performance
None (impact absorption < 3%)
Excellent (10–15% impact absorption)
Ball Speed
Fast (ITF "FAST" category)
Medium (ITF "MEDIUM" category)
Joint Protection
Weak (risk of joint fatigue)
Strong (reduces impact load significantly)
Construction Cost
Lower (20–30% less than elastic)
Moderate (20–30% higher than hard)
Construction Timeline
7–10 days per court
10–15 days per court
Ideal Tournaments
US Open
Australian Open
Best For
Budget constraints, low-frequency use
Player protection, high-frequency use
Acrylic Tennis Court Construction Guide: Hard vs. Elastic Acrylic—How to Choose?cid=16


4 Step-by-Step Decision-Making Framework

Choosing between hard and elastic acrylic depends on your specific needs. Follow this practical framework:


4.1 Step 1: Budget-Driven Selection

  • If your budget is limited (≤ $20,000 per court) and high-frequency use/protection is not required, hard acrylic is the most cost-effective choice.

  • If budget allows (≥ $20,000 per court) and player safety/versatility are priorities, elastic acrylic offers long-term value.

4.2 Step 2: User Needs & Safety Priorities

  • For courts used by youth, seniors, or for high-intensity training (4+ hours/day), prioritize elastic acrylic to minimize injury risk.

  • For casual, low-frequency use (e.g., community recreation), hard acrylic suffices for basic play needs.

4.3 Step 3: Environmental & Substrate Adaptability

  • In regions with large temperature fluctuations (>30°C annual range) or unstable substrates (e.g., soft soil), elastic acrylic’s flexibility reduces cracking risk.

  • For stable substrates and mild climates, hard acrylic works well (ensure proper substrate preparation).

4.4 Step 4: Long-Term Operational Costs

  • For high-frequency use (≥4 hours/day), elastic acrylic’s lower wear rate and repair frequency offset its higher initial cost, resulting in similar lifecycle costs to hard acrylic.

  • For low-frequency use (<2 hours/day), hard acrylic’s lower upfront cost remains the most economical option.

5 Trusted Brand: TOPLUS Acrylic Surfaces

For projects requiring international standards and long-term quality, choose ITF-certified brands like TOPLUS—a leading Chinese acrylic sports surface manufacturer and the first in China to earn ITF Elite Silver Certification.

5.1 Global Certifications

TOPLUS meets rigorous international standards, including:
  • ITF Elite Silver Certification & ITF Ball Compatibility Certifications (Balls 1–5)

  • EU CE Certification & REACH Chemical Safety Certification

  • ISO 9001 (Quality Management), ISO 14001 (Environmental Management), ISO 45001 (Occupational Health & Safety)

5.2 Proven Tournament Track Record

TOPLUS has supported elite events worldwide, including:
  • 2025 ITF World Tennis Tour Junior U18 Guangzhou Huangpu (J30)

  • 2022 China Tennis Tour Guangzhou Huangpu Stop

  • 2017 Guangzhou International Women’s Open (WTA Tournament)


6 Conclusion

Choosing between hard and elastic acrylic is not about "better or worse"—it’s about aligning with your project’s unique needs:
  • Hard acrylic delivers cost-efficiency and fast play for budget-constrained, low-frequency use.

  • Elastic acrylic prioritizes player protection and versatility for professional, high-frequency use.

For projects seeking international standards, partner with ITF-certified brands like TOPLUS to ensure surface performance, safety, and durability. To discuss custom solutions, contact the TOPLUS technical team for on-site assessments and tailored recommendations.


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